CD Replication take place in a factory often referred to as a replication plant. Disc quantities over 500 or a 1,000 discs would be replicated. The process for replicating CD’s starts with a masters disc which is used to create a glass master, this allows a set of stampers to be manufactured. Small cubes of plastic are then heated and remoulded in the shape of the disc, using a process call injection moulding.
The next step in the process is for a reflective coat of aluminium to be added to the disc and sealed with protective coat of lacquer which is in turn is hardened under an ultraviolet light.
The process of manufacturing the disc is now completed. The discs are now loaded onto a printing machine. Depending on the client’s requirements this can be Digital, Off-Set, Litho or Screen printed.
Available Formats: |
5" CD-ROM
Data Capacity: 700MB
Audio Time: 80 mins
Physical Size: 5" | 12cm | 120mm
3" CD-ROM
Data Capacity: 180MB
Audio Time: 21:20 mins
Physical Size: 3" | 8cm | 80mm
Mini CD 30MB
Data Capacity: 30MB
Audio Time: 3:30 mins
Physical Size: 85mm x 58mm
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Mini CD 50 MB
Data Capacity: 50MB
Audio Time: 5.80 mins
Disc Size: 85mm x 61mm
Mini CD 100 MB
Data Capacity: 100MB
Audio Time: 11:30 mins
Physical Size: 85mm x 68mm
Saddle CD 60 MB
Data Capacity: 60MB
Audio Time: 7:00 mins
Physical Size: 80mm x 63mm
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